Custom-Built Hatchery Macerators

Macerators

Our macerators are designed for the efficient disposal of post-hatch debris after viable chicks have been removed.

Applications

  • Crushing eggshell waste

  • Processing infertile and non-viable eggs

  • Humane culling of rejected chicks

  • Reducing hatchery waste volume for safer handling

Widely used across South Africa and multiple African countries, our macerators are trusted for their durability and safety.

Macerator Specifications

Material:

  • 304 stainless steel construction

  • Hopper with protective safety grill

Cutting System:

  • Heavy-duty rotating blades

  • Fixed stainless steel cutters

Drive Unit:

  • C212 helical 2.2 kW gearmotor

  • 380V, 3-phase, 2-pole

Bearings:

  • Two 30 mm flange-mounted bearings

  • Heavy-duty bearing protection covers

Controls:

  • On/Off switch

  • Emergency stop

Mobility:

  • Four 125 mm castor wheels

    • Two fixed

    • Two swivel with brakes

Discharge:

  • Bottom-mounted stainless steel exhaust chute

Built In-House. Built to Last.

Our team has developed a unique workshop technique and signature design pattern that sets our equipment apart.

Every machine and trolley is:

  • Built by qualified professionals

  • Manufactured entirely in-house

  • Customised to your requirements

  • Constructed with precision and care

We appreciate your time and value your business. Thank you for trusting Hatchery Equipment Suppliers to support your hatchery operations.

Macerator Motor & Blade System

Powerful. Precise. Built for Continuous Operation.

At the heart of our macerator is a robust C212 helical 2.2 kW gearmotor, engineered to deliver consistent torque and reliable performance in demanding hatchery environments.

The motor drives a heavy-duty rotating blade assembly positioned at the top of the machine. As the blades rotate, they efficiently crush and macerate eggshells, infertile eggs, and chick mortalities into significantly reduced, manageable waste.

Blade Engineering

Our cutting system consists of:

  • Custom-designed rotating stainless steel blades

  • Fixed heavy-duty stainless steel cutters

  • Precision alignment for consistent maceration

  • Balanced rotation to reduce vibration and wear

This dual cutting action ensures:

  • Uniform processing of material

  • Reduced strain on the motor

  • Increased operational efficiency

  • Long service life of components

The blade system is designed to handle high-volume hatchery waste without compromising performance.

Enclosed Safety Design

All motors and moving components are fully enclosed behind protective steel panels.

This ensures:

» No exposed rotating parts

» Reduced risk of accidental contact

» Safe operation during loading and processing

» Compliance with modern safety standards

Operator safety is our number one commitment. Our enclosed design protects personnel while maintaining easy access for maintenance and inspection.

Integrated Exhaust Chute System

Controlled Discharge. Cleaner Workflow.

Each macerator is fitted with a bottom-mounted stainless steel exhaust chute designed for controlled discharge of processed material.

Once macerated, debris is directed smoothly through the chute into a designated waste container or disposal area.

For optimal use:

  • The chute should be positioned over a secure bin or waste platform

  • The disposal area should allow for easy sanitation

  • Proper biosecurity protocols should be followed

This integrated system ensures:

    • Contained waste handling

    • Reduced contamination risk

    • Cleaner working conditions

    • Faster post-hatch cleanup

Built with Experience. Backed by Commitment.

For over 40 years, Hatchery Equipment Suppliers has proudly supported hatcheries across Africa with dependable, purpose-built equipment.

We sincerely appreciate your time and value your business.
Thank you for trusting us to support your hatchery operations.

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